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Создан: 10.05.2016
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Belgian customers have received our customized ovens.

Среда, 02 Января 2019 г. 11:37 + в цитатник
Belgian customers have received our customized ovens. Our customers are very positive about our products and services. We can produce various types of ovens and sintering furnaces such as high temperature ovens, PTFE ovens, natural gas sintering furnaces, vacuum sintering. Furnace, stainless steel oven, PTFE rotary sintering furnace, trailer type sintering furnace, etc. Our oven has double safety system, program control, automatic temperature rise and cooling, can set 56 section temperature, with time control and ultra-high temperature double safety protection, good insulation performance, uniform furnace temperature, sintering curve, timing value and temperature can be set. value. The working temperature error in the furnace is ±1 °C, and there is no error within 1000 hours of operation. The inside of the hearth and the turntable made of stainless steel will not rust. 2019 has arrived, and in the new year we will be happy to provide our customers with the best products and the best service.

SUNKOO Machine Tech Co.,Ltd

Company website:www.sukoptfe.com

Extrusion of polymers

Четверг, 20 Декабря 2018 г. 10:10 + в цитатник
Extrusion is a process of manufacturing long products of constant cross-section (rods, sheets, pipes, films, wire insulation coating) forcing soften polymer through a die with an opening.
Polymer material in form of pellets is fed into an extruder through a hopper. The material is then conveyed forward by a feeding screw and forced through a die, converting to continuous polymer product.
Heating elements, placed over the barrel, soften and melt the polymer. The temperature of the material is controlled by thermocouples.
The product going out of the die is cooled by blown air or in water bath.
Extrusion of polymers (in contrast to extrusion of metals) is continuous process lasting as long as raw pellets are supplied.
Extrusion is used mainly for Thermoplastics, but Elastomers and Thermosets are also may be extruded. In this case cross-linking forms during heating and melting of the material in the extruder.
The thermoplastic extruded products may be further formed by the Thermoforming method.

Two sets of sintering furnace ordered by customers in Southeast Asia have been shipped

Пятница, 14 Декабря 2018 г. 09:04 + в цитатник
Our company has customized two sets of PTFE sintering furnace for customers in Southeast Asia, which are used for sintering 1500mm*1500mm PTFE plates and rotary cutting bars. Wheels are installed at the bottom of the sintering furnace according to customer's requirements, which is convenient for moving.

Our company has advanced production equipment and rich experience. Our sintering furnace are exported to the United States, South Korea, India, the Philippines, Russia, Saudi Arabia, Indonesia and other countries... Our company can produce various types of ovens and sintering furnaces such as: high temperature oven, four Fluorine oven, natural gas sintering furnace, vacuum sintering furnace, stainless steel oven, PTFE rotary sintering furnace, trailer type sintering furnace, etc. Our sintering furnace has double safety system, program control, automatic temperature rise and cooling, can set 56 section temperature, time control and ultra-high temperature double safety protection, can customize the oven according to the user's needs, better meet the customer's needs.

Japanese customers order a PTFE paste extruder/polymer extruder customer in our company to accept the inspection last week.

Понедельник, 10 Декабря 2018 г. 11:40 + в цитатник
Japanese customers ordered a PTFE paste extruder/polymer extruder in our company. Our company has finished production and the customer went to the site for acceptance. After careful inspection and acceptance by the customer, the machine is well-made without any quality problems. Satisfied, ready to package delivery. Our polymer extruderhttps://www.sukoptfe.com/other-machine can extrude PTFE tubing with high output, high precision and easy operation. Our company provides a full set of technical support, welcome new and old customers to consult.

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Our engineers went to the customer site to install the dry grinding and returning machine.

Понедельник, 26 Ноября 2018 г. 10:42 + в цитатник
The customer ordered a dry grinding and returning equipment from our company to dry-recycle the ptfe waste. Our ptfe waste recycling equipment consists of three machines, namely 1. washing machine 2. dry mill 3. electric sieve mill, the output can reach 40KG per hour.
1. Washing machine: Wash the waste in the washing machine, wash it with detergent, forcibly stir it, wash it once in half an hour, and wash 100-120 kg at a time.
2. Dry mill: put the cleaned PTFE waste into the dry mill and produce 30-40 kg/hour.
3. Electric sifting machine: After the dry grinding, the powder is placed in the automatic sifting machine. There are different mesh sizes such as 100 mesh, 80 mesh and 40 mesh, which can meet different needs. The powder with large particle size after sieving can continue to be placed. Grinded in a dry mill.

Belgian customers order six sintering.furnaces from us

Среда, 14 Ноября 2018 г. 10:18 + в цитатник
After careful consideration by many parties, the customer finally selected our products. After the customer visited the factory, they fully affirmed the strength of our company. The customer recognized the quality and service of our equipment, and finally chose to order 6 sintering.furnaces in our company. Our company can produce all kinds of ovens and sintering.furnaces such as: high temperature sintering.furnaces, PTFE oven, natural gas sintering.furnaces, vacuum sintering.furnaces, stainless steel oven, PTFE rotary sintering.furnaces, trailer type sintering.furnaces, etc. Our sintering.furnaces has double safety system, program control, It can automatically heat and cool down, can set 56 section temperature, has time control and ultra-high temperature double safety protection, good insulation performance, uniform furnace temperature, can set sintering curve, timing value and temperature value. The working temperature error in the furnace is ±1 °C, and there is no error within 1000 hours of operation. The inside of the hearth and the turntable made of stainless steel will not rust.
Company website:www.sukoptfe.com

Preparation technology of PTFE fiber

Вторник, 13 Ноября 2018 г. 11:34 + в цитатник
Preparation technology of PTFE fiber
Carrier spinning method
Wet spinning
Wet spinning of PTFE usually in viscose or polyvinyl alcohol (PVA) as the carrier, mix with PTFE powder or emulsion dispersion, and add a small amount of boric acid, make spinning solution , perform wet spinning, spinning head placed in sodium sulfate and ammonium sulfate coagulation bath, dope from the nozzle in the coagulation bath solidified into fiber, fiber after leaching roller soft water leaching, again after oil roller and drying roller respectively, in 380 ~ 400 high temperature sintering, remove PVA carrier carbide, stretch to make PTFE fiber under 350 . This method of spinning spend process cumbersome, high processing cost and energy consumption and time-consuming. Guo Yu-hai and others invented a highly efficient rapid method of preparation of PTFE fiber. This method will first evenly mix low relative molecular mass of volatile organic solvent with water, in under the condition of stir with PVA, continue to stir until completely dissolved, mixture of PVA water solution. Then the PVA water solution and persulfate, PTFE dispersion mixing uniformity, dope. Then borate or boric acid dissolved in water, with alkaline pH adjustment as alkaline, mixture coagulation bath. Finally adopt the wet spinning equipment of conventional , the spinning fluid conveying to the nozzle, through metering pump metering, direct spinning in the coagulation bath, then drying, sintering and stretch, the PTFE fiber is made.
Dry spinning
This method is PTFE gel realized by dry spinning. PTFE is first concentrated dispersion and PVA blended, add gel regulator boric acid or Borate salts and alkalis adjust the pH to alkaline, whisking to a sudden increase in the viscosity and gel formation, are spinning solution. And then dry them using conventional spinning equipment, gas pressure or screw spinning liquid to the spinning head, measured in metering pumps, dry spinning, and then dried, prepared mixture of PTFE and PVA fiber. Finally using conventional sintering and stretching equipment, will be mixed sintering to remove PVA fiber, finally after stretching process stretching, PTFE fiber preparation.
Carrier spinning method is the most mature method of preparing PTFE fiber, and has been one of the few companies to realize industrialization. Among them, Japan toray company USES mass fraction 60%, the average particle size was 0. 3 microns of PTFE, and the mass fraction of 2% sodium alginic acid aqueous solution of the emulsoid mixed spinning, the fiber by coagulation, bath again after washing, drying, and under 380 hot stretching, removal of alginic acid sodium, gain PTFE fiber, its monofilament linear density of 0. 67 dtex and fracture strength of l. 25 cN/dtex, elongation at break of up to 59%, the method of spinning dope spinnability better than with viscose as carrier of PTFE dope spinnability. Showa industries, the use of the 114 mass fraction of 60% PT – 100 FE dispersed emulsion and cellulose of mass fraction of 8.9% viscose spinning solution spinning, after solidification of the nascent fibers by water, squeeze liquid, with 0. 05 mol/L Na0H processing, and the fiber heat treatment under 280 and hot stretching under 320 , the final heat treatment 72 h under 320 , the fiber’s breaking strength for 1. 16 cN/dtex elongation at break was 16.1%. In addition, Beijing demonstration plant will be 60% mass fraction of PTFE emulsion and 10% mass fraction of PVA solution in proportion of 1:1.5 the spinning solution spinning, after solidification of the fiber by acetal, washing, drying, sintering and stretch to PTFE fiber system.
Cutting film splitting method
Cutting film crack method in the early 1970 s by the Austrian Lenzing company development and industrialization, in the preparation of PTFE fiber, need to make PTFE powder sinter cylindrical PTFE parison, cutting it up with a certain thickness of the film, and then by serrated tool divided into silk, above the melting point (327 ) sintering, then through stretching and end up with PTFE fiber heat treatment. This method can get the fiber with microporous structure, and high strength. Multifilament can be used as the sealing filler material, short fibers, can be used in the needle felt.
In addition, the PTFE film or sheet can also be cut into tiny width, and then direct tensile narrow fabric made of high strength PTFE fibers. But it is difficult to maintain uniform obtained by cutting along the longitudinal direction through the narrow width of the fabric, and narrow fabric tends to end part of fibril, so much stretch in narrow fabric PTFE fibers easily broken or through partial cutting in the longitudinal direction of the film are filament PTFE membrane orientation. Along the membranes of the longitudinal direction and in the transverse direction of the film with a z shape or linear-convex shape embossed and cut, the resulting filament including individual fibrils partially broken rule the network structure. PTFE fibers produced this way the individual fibrils with small average size and uniform size.
Japan Asahi of into Corporation through cutting film crack legal into has high stretch strength, and resistance chemical performance excellent of PTFE yarn. will containing hole rate 48% of PTFE film tear into 222 dtex of fiber, again on its added twist to 750 twist/m, in 440 and 1 000 m/min Xia stretch, get of fiber line density for 55 dtex, and containing hole rate 1%, modulus up to 294 cN/dtex.
Paste extrusion spinning method
Paste extrusion spinning usually PTFE powder 16% ~ 25% with mass fraction of volatile lubricants mixes, tune into a paste, made of shaped prefabricated embryos, and under certain pressure through a spinneret with a strip of die extrusion spinning, and then by drying, sintering, high stretch under high temperature, non-uniform white yarn. In addition, can also squeeze film extrusion equipment or thin strips, then by a rolling process to remove additives, and longitudinal cutting, drawing and fluffy after processing, are PTFE fibers were made by paste extrusion of thin wall, small diameter and permeability of PTFE hollow fiber. PTFE powder in conditions below its melting point made of PTFE hollow fiber, and then fired 10 min at 350 , 250 under 400%, was 0.76 mm inner diameter and wall thickness of 0.10 mm, diameter of less than 0.15 mm hollow fibers.
In 1997, M. Shimizu proposes a method for preparing high strength and PTFE fibers by paste extrusion. Added to the PTFE powder mass fraction 20% of lubricants, embryo, extrusion, gained single wire, heated treatment and then 350 1.5h, and 387 to 50 mm/min of speed stretching 10 times, received strength as much as 1.56 ~ 2.82 GPa PTFE fibers.
The PTFE powder was mixed with a lubricant (isoparaffin oil Isopar-E) to form a paste, standing at 0 180 h at 40 cure 30 h, make the mix full wetting and swelling, then press embryo and extrusion , handle 2 h under 340 , and then to 0. 5 c/min speed down to room temperature, finally stretching to get in a 370 c PTFE fiber, 3.5 ~ 4.0 cN/dtex the fracture strength, elongation at break is 22%.
Melt spinning method
Melt spinning is PTFE content to 4% ~5% of perfluorinated ethylene copolymer of perfluoro-n-propyl ether mixed spinning melt, after spinning by screw extrusion machines pump quantitative pressure injection hole, making it into a fine stream into the air, and cooling in the spinning channel into the wire. PTFE fibers high strength of this method, but PTFE supermolecular structure changes after melting, leading to its ductility disappeared and molecular chain orientation stretch is blocked, together with PTFE high viscosity and apparent flexibility, PTFE melt fiber prepared by screw extruder for direct comparison difficult, difficult to achieve industrialization. Plunger extrusion method can overcome this difficulty. The plunger in the extrusion process, due to extremely low surface energy of PTFE and wall-slip phenomenon, reduce unnecessary shear in the flow process, so they can be on PTFE melt spinning. Li Min and other person in Donghua university, are prepared by the PTFE fibre with high molecular weight. Tervoort by high relative molecular mass such as PTFE and PTFE mixed with low relative molecular mass, melt processing, preparing PTFE filament. Properties of PTFE fibers produced this way worse than that of pure PTFE fiber with high molecular weight.

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The Manufacturing Process of PTFE

Понедельник, 12 Ноября 2018 г. 11:43 + в цитатник
The Manufacturing Process of PTFE
Making the TFE
1 Manufacturers of PTFE begin by synthesizing TFE. The three ingredients of TFE, fluorspar, hydrofluoric acid, and chloroform are combined in a chemical reaction chamber heated to between 1094-1652°F (590-900°C). The resultant gas is then cooled, and distilled to remove any impurities.
Suspension Polymerization
2 The reaction chamber is filled with purified water and a reaction agent or initiator, a chemical that will set off the formation of the polymer. The liquid TFE is piped into the reaction chamber. As the TFE meets the initiator, it begins to polymerize. The resulting PTFE forms solid grains that float to the surface of the water. As this is happening, the reaction chamber is mechanically shaken. The chemical reaction inside the chamber gives off heat, so the chamber is cooled by the circulation of cold water or another coolant in a jacket around its outsides. Controls automatically shut off the supply of TFE after a certain weight inside the chamber is reached. The water is drained out of the chamber, leaving a mess of stringy PTFE which looks somewhat like grated coconut.
3 Next, the PTFE is dried and fed into a mill. The mill pulverizes the PTFE with rotating blades, producing a material with the consistency of wheat flour. This fine powder is difficult to mold. It has "poor flow," meaning it cannot be processed easily in automatic equipment. Like unsifted wheat flour, it might have both lumps and air pockets. So manufacturers convert this fine powder into larger granules by a process called agglomeration. This can be done in several ways. One method is to mix the PTFE powder with a solvent such as acetone and tumble it in a rotating drum. The PTFE grains stick together, forming small pellets. The pellets are then dried in an oven.
4 The PTFE pellets can be molded into parts using a variety of techniques. However, PTFE may be sold in bulk already pre-molded into so-called billets, which are solid cylinders of PTFE. The billets may be 5 ft (1.5 m) tall. These can be cut into sheets or smaller blocks, for further molding. To form the billet, PTFE pellets are poured into a cylindrical stainless steel mold. The mold is loaded onto a hydraulic press, which is something like a large cabinet equipped with weighted ram. The ram drops down into the mold and exerts force on the PTFE. After a certain time period, the mold is removed from the press and the PTFE is unmolded. It is allowed to rest, then placed in an oven for a final step called sintering.
5 The molded PTFE is heated in the sintering oven for several hours, until it gradually reaches a temperature of around 680°F (360°C). This is above the melting point of PTFE. The PTFE particles coalesce and the material becomes gel-like. Then the PTFE is gradually cooled. The finished billet can be shipped to customers, who will slice or shave it into smaller pieces, for further processing.
Dispersion polymerization
6 Polymerization of PTFE by the dispersion method leads to either fine powder or a paste-like substance, which is more useful for coatings and finishes. TFE is introduced into a water-filled reactor along with the initiating chemical. Instead of being vigorously shaken, as in the suspension process, the reaction chamber is only agitated gently. The PTFE forms into tiny beads. Some of the water is removed, by filtering or by adding chemicals which cause the PTFE beads to settle. The result is a milky substance called PTFE dispersion. It can be used as a liquid, especially in applications like fabric finishes. Or it may be dried into a fine powder used to coat metal

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Belgian customers order six sintering.furnaces from us

Четверг, 08 Ноября 2018 г. 10:12 + в цитатник
After careful consideration by many parties, the customer finally selected our products. After the customer visited the factory, they fully affirmed the strength of our company. The customer recognized the quality and service of our equipment, and finally chose to order 6 sintering.furnaces in our company. Our company can produce all kinds of ovens and sintering.furnaces such as: high temperature sintering.furnaces, PTFE oven, natural gas sintering.furnaces, vacuum sintering.furnaces, stainless steel oven, PTFE rotary sintering.furnaces, trailer type sintering.furnaces, etc. Our sintering.furnaces has double safety system, program control, It can automatically heat and cool down, can set 56 section temperature, has time control and ultra-high temperature double safety protection, good insulation performance, uniform furnace temperature, can set sintering curve, timing value and temperature value. The working temperature error in the furnace is ±1 °C, and there is no error within 1000 hours of operation. The inside of the hearth and the turntable made of stainless steel will not rust.
Company website:www.sukoptfe.com

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PTFE Shaft Seals

Вторник, 06 Ноября 2018 г. 05:03 + в цитатник
Where High-Speed Seals Are Found
High speed rotary shaft seals are found in many applications. Examples would include cryogenic deflashing equipment, vacuum pumps, torpedo shaft seals, gas turbine engine starters, and submersible dredge pumps. AC/DC motors often require high speed shaft seals, and can be found in items like CNC tool spindles and dental or surgical instruments.
Smooth Operation
Another key issue with high speed seals is the need for smooth operation, which means avoiding problems like stick-slip. PTFE is an ideal material for avoiding stick-slip, and supports smooth, quiet operation.
Friction
Friction can make or break a high-speed seal. At high speeds, the effects of friction have a greater impact on seal performance. Shaft seals need to have extremely low friction, and since some applications may prohibit the use of lubricants, there is a good chance that the ideal polymer material for a high-speed seal will be self-lubricating.
PTFE is ideal for addressing this challenge because it has the lowest coefficient of friction of any material known to man, and is also self-lubricating.
Elevated Temperatures
One of the main challenges in high speed shaft seals is controlling temperatures. High speed leads to increased heat generation. Heat generation leads to dimensional changes, which means that a high-speed seal needs to have a small coefficient of thermal expansion to ensure dimensional stability.
Another goal is to conduct heat away from seal, which means that along with a small coefficient of thermal expansion the seal material needs to have a high coefficient of thermal conductivity. Not all heat can be conducted away, however. A high-speed seal needs to be made of a material that can handle higher temperatures.
PTFE can perform well in temperatures up to 500°F. It has good thermal conductivity which can be greatly improved using carbon fillers, and has a low coefficient of thermal expansion which can be enhanced through fillers such as glass and carbon.
Efficiency
As already mentioned, high speed shaft seals are often used with AC/DC motors. These are often small and may be battery powered, making efficiency a very important factor. If losses can be minimized, efficiency can be maximized and have a positive effect on battery life. A low friction material that promotes smooth operation is vital for these types of applications, and PTFE certainly fits that bill.

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Something about UHMW you may want to know

Четверг, 01 Ноября 2018 г. 08:46 + в цитатник

Something about UHMW you may want to know

UHMW-PE stands for Ultra High Molecular Weight Polyethylene. It is the highest quality polyethylene (PE) available, engineered for tough jobs and a wide range of applications. It delivers savings in a number of difficult applications. Ultra High Molecular Weight is the secret of this polymer’s unique properties. Its high-density polyethylene resin has a molecular weight range of 3 to 6 million, compared to 300,000 to 500,000 for high molecular weight (HMW) resins. That difference is what ensures that this material is strong enough to withstand abrasion and impact better than lower level poly products. UHMW-PE’s high molecular weight means it will not melt or flow as a molten liquid. Processing methods are therefore derived from those of powder metal technology. UHMW-PEcannot be transformed and molded by conventional plastic processing techniques (injection molding, blow molding or thermoforming). Compression molding is the most common conversion process used with this resin because it produces a stronger, more consistent product.

UHMW is known for its high abrasion resistance, natural lubrication, high impact strength, chemical-, corrosion-, and moisture-resistance and acoustic impedance.

Due to its abrasion-, corrosion-, chemical- and moisture-resistant properties, UHMW is commonly used in applications where conditions may be too harsh for other materials. It is a cost-effective high performance polymer used to produce low cost, high quality parts.

UHMW is a self-lubricating material which exhibits excellent wear and abrasion properties as well as adding extremely high impact strength. A few of the markets which would utilize these attributes would be snowboard bottoms, package handling, packaging, food processing and automotive.

The high molecular weight is what gives UHMW-PE a unique combination of high impact strength efficient of friction and abrasion resistance that outwears carbon steel 10 to 1 making it more suitable for applications where lower molecular weight grades fail.

There are three tests you can perform:

  1. Burn Test – light it with a match and smell the smoke. If it smells like candle wax – that indicates polyethylene. UHMW does not drip as readily as HDPE but it will drip.
  2. Oven Test – place it in an aluminum dish in a 300 degree oven. Regular HDPE will slump or melt but UHMW will not change size or shape. However, it could warp or distort due to built in stresses.
  3. Saw Test – When cut with a saw, regular HDPE gives sawdust or filings while UHMWgives strings or nothing.

 


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Properties of PTFE

Среда, 31 Октября 2018 г. 04:29 + в цитатник

由于独特的性能,PTFE是性能的理想选择。PTFE的分子结构如图1所示。PTFE的特性广泛用于各种应用中。PTFE的各种性质如图1所示。本主题讨论了PTFE各种性能的报告。

PTFE的物理性质

 屏障属性

由于低表面能,PTFE表现出优异的疏水性。它是一种起皱的超疏水表面,往往非常低。在163°和172°测量它的幅度更高。通过添加化学试剂氨基(-NH 2),羧基(-COOH)和磺酸(-SO 3来优化PTFE从疏水性到亲水性的表面改性H)。在微滤分析中,PTFE与亲水剂粘附的膜显示出良好的微滤性能。PTFE适用于高性能直接接触式膜蒸馏(DCMD)。PTFE已经在表面处理过。表面形态研究揭示了等离子体处理过程中孔隙层的平行。等离子体处理将接触角展开为处理时间的函数。双极氩等离子体处理PTFE它还支持表面自由能。它可能很有用,但它可能很有用。在这种情况下,使用高能辐射过程实现表面的改性。进一步检查发现,分子量低,疏水性低。

如果是PTFE胶带 使用机械装置拉伸PTFE以获得不同的伸长率。它被描绘成表面的角度。这部电影受到拉伸。磁带上的微缩胶片。

无机类富勒烯二硫化钨(IF-WS 2)的组成改善了疏水性。在IF的表面粗糙度的急剧变化 -WS 2 / PTFE用原子力显微镜显示 (AFM)图像。这是疏水性的关键因素。报道了PTFE和PTFE的不同接触角

 

PTFE表面的摩擦学性能

PTFE的表面摩擦

由于有趣的低摩擦系数。由于表面的运动而发生摩擦。纯净的PTFE显示出最终的摩擦阻力,因此针对不同类型的润滑进行了优化。作为玻璃纤维,碳纤维和石墨负载的函数,对摩擦性能有很大影响。据报道,金属前体基PTFE复合材料的磨损机理。纳米尺寸的PTFE颗粒填充在镍(Ni)和磷(P)涂层中。已经表明它已经显示出能够进行涂层。相比之下,Ni-P / PTFE涂层是PTFE颗粒的存在。

PTFE的表面磨损

在表面性能中,磨损是PTFE最重要的特性。通常,它与机械磨损的机械性能有关。Pin-on-Disc设置用于分析磨损行为。这被证明有点明显。PTFE带填料量。

PTFE的表面润滑

已经表明,它具有出色的滑动性能。PTFE中的分散力是由于高电负性的氟原子。此外,已经彻底检查了PTFE的这种性质以提高效率。在这种情况下,分子在上下移动。在摩擦学观点上,PTFE是最重要的材料。

PTFE的耐磨性

Abrasion property of PTFE interlinked with wear rate and friction coefficient. Pure PTFE compound are good in abrasion resistance but fixing it on the surface is the challenging task. Glass fiber (GF) and carbon fiber (CF) filled PTFE were tested for the abrasion resistance capacity. The abrasiveness and surface morphology of the worn surfaces of GF/PTFE and CF/PTFE was studied using scanning electron microscope (SEM). The wear volume was certainly lost in GF/PTFE than CF/PTFE. Under various weight loads, CF/PTFE poses better abrasion resistance because of the adhesion of carbon fibers with the PTFE matrix. Although PTFE possesses lower friction property than any other polymer, the addition of filler makes it suitable for interfacing with good friction resistance.

Mechanical properties of PTFE

Tensile, hardness, stress, and strain tests on PTFE

The mechanical property of PTFE deals with the study of tensile strength, stress and strain, ductility, hardness, and molding ability. PTFE is ductile in nature and obviously remains low in mechanical phase when compared to other polymers but PTFE has a good advantage in constructing mechanical device parts by loading filler components. Compression test on two grades of PTFE exhibited good mechanistic performance. Significantly the mechanical properties are affected by temperature hence the samples of PTFE were also tested with the load of 50% at a temperature varying from − 198 to 200 °C. During deformation, PTFE undergoes a structural change of approximately 30% in comparison with metals which are less than 10%. The rearrangement of molecules due to strain is temporary because of the viscoelastic nature of polymers and permanent damage when it reaches the physical aging.

Generally, the unfilled PTFE exhibits very poor flexural properties. An improvement over mechanical property has been studied in detail for the composite material Polyamide6 (PA6)/PTFE. Flexural and tensile properties test were conducted for different PA6 content. The samples were analyzed by keeping constant load for five specimens of different magnitudes and the morphology was observed using SEM. Under stress, the deformation of PTFE occurs and improves the flexural toughness due to the absorption of energy. Results showed that the 30% PA6-reinforced PTFE composites have a significant improvement in mechanical performance. The improved tensile strength of PTFE composites is depicted in Fig.

Improvement of mechanical property as a function of temperature

PTFE filled with expanded graphite nanoparticles (nano-EG) with reinforcement of nano-aluminum oxide, nano-copper, nano-silicon dioxide were studied to explore its mechanical properties. Dynamic mechanical thermal analysis (DMTA) method was used to analyze the mechanical property. It is noteworthy that the composites reinforced with nano-materials have a remarkable improvement in strength and hardness in comparison with the pure PTFE. DMTA provided good results under testing of the composites and different types of reinforcement showed different distinct mechanical properties. Notably, the composite added with nano-Al2O3 showed higher tensile strength and the composite added with nano-SiO2 showed high elastic modulus. Dynamic mechanical testing proved that the increase of hardness in PTFE/Nano-EG composites with an increase in stress relaxation time and limit.

Creep resistance properties of PTFE

Creep test is important for engineering polymers. Lower creep rate increases the ability of the material to withstand under harsh physical conditions. PTFE exhibits high creep and causes hindrance to utilize in applications. The improvement in creep properties of PTFE with the addition of micro and nanoscale fillers are an important case of study. Directional PTFE/nano-SiO2 thin films were tested for the improved creep property. Epoxy based nano-SiO2 mixed with powder PTFE before it is executed for sintering process. The addition of SiO2nanoparticles increases the crystalline form of PTFE. Thermal mechanical analyzer (TMA) was used to analyze the mechanical properties of the composite. The tensile properties of PTFE and PTFE composites (nano-SiO2) were measured and it shows the difference in modulus, tensile strength, and elongation at break at a different weight percent (wt.%) of PTFE/Nano-SiO2. The results clearly indicate that the addition of nano-SiO2 considerably improves the tensile strength and hardness and in particular, it reduces the creep strain and creeps rate. The reinforcement of short carbon fibers and short glass fibers significantly improved the tensile strength of 18 wt.% and 20 wt.% of the filler ratio to the PTFE which was reported by the authors.

Chemical properties of PTFE

The peculiar property of PTFE is chemical inertness. Naturally, PTFE is non-reactive and insoluble due to the strongly bonded carbon-fluorine atom. The high molecular weight is responsible for chemical inert behavior. PTFE is not affected by common reagents such as hydrofluoric, hydrochloric, and chlorosulfonic acids. Even above the transition temperature (327 °C), PTFE is insoluble in organic solvents like hydrocarbons, chlorinated hydrocarbons, or ester and phenol. This is due to the very fewer interaction forces between fluorocarbon and other molecules.

Solubility of PTFE

A detailed and comparative examination has been made on the solubility of PTFE under thermodynamic observations. The solvents chosen are oligomers, non-oligomeric perfluorocarbons, aromatic perfluorocarbons, and non-perfluorocarbons. The report was consolidated the different types of thermodynamic solubility influence on PTFE. The solubility of PTFE involves various factors such as temperature, pressure, solvent polarity and swelling in solvents.

There are many practical issues of PTFE in terms of solubility. Several methods were employed to understand the solubility of PTFE with commercial solvents such as perfluorocarbon and other halogenated fluids. Autogenous and superautogenous methods were involved in the solubility of PTFE under applied pressure. The report suggested that the entropy effects cause insolubility due to the less intermolecular forces. The molecular weight of the solvent can influence the solubility with the increase of lower critical solution temperature.

2.4 Thermal properties of PTFE

The performance in terms of thermal conductivity of PTFE over a wide range of temperature is excellent than other polymers. The thermal stability is due to the linear high crystalline arrangement of carbon-fluorine atoms that shows a high melting point of about 342 °C. For the measurement of crystallinity, different techniques can be preferred such as X-ray diffraction, density and dynamic mechanical analysis (DMA). The differential scanning calorimetry (DSC) technique was used to prepare the material from the melt with different crystallinity as a function of temperature. The sample was further tested with reference to one another. The thermal conductivity was measured using Lee’s disk apparatus clearly indicates the improvement in heat transport of aluminum flakes included PTFE. The increase in thermal conductivity at 232 °C was noted for different levels of crystallinity. A detailed study on the thermal behavior was carried out by incorporating ceramics (Sr2 ZnSi 2 O 7)作为PTFE填料。该报告说明了复合材料的位置。 与PTFE(0.283W / mK)相比,测得它大,Sr 2 ZnSi 2 O 716.5W / mK。材料的导热性。这是一种传热方法。

2.4.1  PTFE复合材料的热传输性能

报道了Al / PTFE纳米复合材料与石墨烯和CNT的热传输性能。已经表明它已被添加。通过将石墨烯引入Al / PTFE中,观察到增加的导热性。人充当用于热传输的介体在整个复合材料。Al / PTFE响应的热扩散系数分析。除了Al / PTFE和CNT中的石墨烯之外,它还增加了热扩散率。纳米C和CNT的无定形性质是由于SP的随机排列2  和SP 3碳原子,这导致低的热物理特性。

2.5 PTFE的电性能

2.5.1  PTFE的介电性能

可以理解可以使用它。介电常数(ɛ - [R 和耗散因数(tanδ的)是用于如在电荷存储设备的介电介质操作的材料非常重要的。最近,许多工作都是通过PTFE基复合材料的介电性能进行探索的。一旦填料根据属性,则ɛ ř  和tanδ的变化,并且显示出在许多报告。改进ɛ的ř  和tanδ的用于各种基于PTFE复合材料示于图 示出了PTFE复合材料它在不同的频率范围和它们各自的测试ɛ ř 和tanδ值。该机制因不同类型的复合材料而异。对于PTFE填充的SiO 2  (二氧化硅),ɛ的值[R  和tanδ的频率为5GHZ的相比处女-PTFE时增加。在SiO的大的表面面积2  和它们的吸光度湿气和污染物被考虑用于说明ɛ的功能- [R  和tanδ的。PTFE / AlN成(硝酸铝)表示改进的ɛ ř  和tanδ的作为填料填充量的函数。这些值是从100Hz到1MHz获得的,这被建议用于电子封装。PTFE /的TeO 2  显示出优异的ɛ ř 在1 MHz下测试和tanδ稳定性。在tanδ的增加是由于观察到在陶瓷的TeO的界面极化2  在PTFE更高体积分数的颗粒基质。实验结果表明MgTiO 3陶瓷填充PTFE的介电常数。这项研究的结果是:PTFE是掺入的钛酸铜钙。ɛ的ř这里在低频(100赫兹)报告和归因于界面极化机制 。尺寸存在于复合材料中的粒子明显改变ɛ的值ř 和tanδ被证明。不同的频率范围超过,PTFE是稳定的,具有低的介电常数ɛ ř  因为CF键表现出偶极矩的中和的2.1〜和低的损耗角正切。PTFE /微米金红石和PTFE /纳米金红石复合材料。湿气吸收的现象在这里发现重要的,因为水分子在具有本质子句极性高ɛ - [R  〜70可以显著影响的介电性质的PTFE组合物。显然,理解身体结构很重要。

 PTFE的光学和光谱特性

The inherent optical and spectral properties of PTFE greatly help in the instrumentation of efficient optical devices. The light reflectance and diffusion parameters of PTFE are extremely high; hence, the material has been inevitable in optical instrumentation. Reflectance factor is the measurement of the surface’s ability to reflect light which is equal to the ratio of reflected flux to the incident flux. PTFE exhibits good optical characteristics from a broad ultra-violet to near infra-red spectrum and good in performance when exposed to light or any other electromagnetic radiation. The reflectance angle measurements were studied using reflectometer which was used to measure the bidirectional reflectance of the PTFE pallet. The applications of PTFE as a light diffuser in radiometry were very attractive. The Lambertian surfaces (an ideal surface having high diffusive reflectance) are constructed with PTFE. Previous works considering that low density PTFE functions as a Lambertian diffuser. Measurement of bidirectional reflectance distribution function (BRDF), directional hemispherical reflectance (DHR) and directional hemispherical reflectance (DHT) were taken for two samples namely high density PTFE (HD PTFE) and low density PTFE (LD PTFE). To cover the entire wavelength of the spectrum, the aforesaid measurements were carefully done with the help of Fourier transform infrared Raman spectroscopy (FTIR) and LAMBDA 950 spectrophotometer. The results shown were in favor of LD PTFE because of the order of magnitude for DHR is less than HD PTFE.

PTFE的反射系数对高电磁辐射具有极强的抵抗力。对于所有基于光学的仪器工程,建议使用PTFE作为白光漫射器。PTFE粉末,标准反射器比例系数(45°/ 0°)。压制样品并用45°/ 0°反射仪检查波长为380-770nm。其中之一是操作员(各种PTFE组合物的两个样品)。由于材料和操作员的可变性,最终结果以45°/ 0°反射系数演变。

无定形PTFE被广泛认为是光学器件。Teflon®AF是PDD和TFE的共聚物。有三种不同等级的Teflon®AF。这不是问题。使用光谱椭偏仪分析样品。研究结果不同。

 


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some of the most important uses of ptfe

Понедельник, 29 Октября 2018 г. 05:39 + в цитатник

As noted, Teflonis the trade name for a plastic material called polytetrafluoroethylene (PTFE), which was discovered by researchers working for the DuPont chemical company in 1938. At that time, chemist Roy Plunkett was working on the way to decrease the flammability of refrigerants that were commonly used in the 1930's. By sheer accident, Plunkett stumbled upon a chemical reaction known as polymerization, from which the result was a plastic-type material similar to Nylon, but with different qualities.

 

The significance behind PTFEis that it has many desirable qualities that are not found in most chemicals. For instance, Teflon is extremely stable, as it does not react with easily with other substances or solvents; this means that it's safe to handle and work with, even in the most demanding of conditions. In addition to its non-reactive nature, Teflon is resistant to electrical current, and it has properties that make it slick, but not oily

 

There are thousands of uses for Teflon, and some are relatively unexpected. In fact, one of the first major applications to use the advancements brought on by the development of  PTFEwas the Atomic Bomb. PTFE’s high resistance to corrosion allowed scientist to use it as a barrier in the gaskets that held the uranium within the bomb.

The main application of PTFEis in the cooking industry. The slippery surface that is created with PTFE is used on the face of high-quality pots, pans, and utensils to prevent food from sticking to the pan during the heating process. Another prominent application for PTFE is in the manufacturing of windshield wipers, where the smooth surface created by the polytetrafluoroethylene allows the rubber fins of the wiper blades to glide easily across the windshield.

Of course, there are also multiple areas where PTFE is used in commercial and industrial settings. The steel industry, in particular, utilizes PTFE to act as an agent against corrosion.

During the steel forging process, caustic chemicals need to be pumped through industrial hoses and without the Teflon lining inside these hoses, the chemicals would dissolve the rubber hose immediately. Over time, even the Teflon will begin to wear through, but it withstands that caustic nature of the chemicals for far longer than any other alternative.


Building with ETFE architecture

Среда, 24 Октября 2018 г. 09:14 + в цитатник
Tensile structures have been used for millennia. When indigenous peoples required shelter that was lightweight and structurally sound, fabrics made from animal hides and easily transportable elements were the most viable solution. At the Roman Colosseum, a retractable Velarium provided shading for a more comfortable spectator experience. Now, ethylene tetrafluoroethylene (ETFE) is offering new opportunities.
A relatively new product within the industry, ETFE is a fluorine-based plastic that remains strong across a wide range of temperatures and is highly resistive to corrosion. It was developed from polytetrafluoro-ethylene (PTFE)—also known as Teflon—a strong, lightweight, fire-retardant fabric membrane that was originally formulated for space exploration apparel, but later used for architectural applications and transparent envelopes.
What is ETFE?
While glass structures provide comparable sunlight transmission and insulation, ETFE is highly durable, more transparent, and significantly lighter—it is approximately one percent the weight of glass. Initially used in agricultural applications, ETFE has since been used on high-profile projects such as the Eden Project botanical attraction (Cornwall, England), the Allianz Arena (home to soccer’s FC Bayern Munich), and the Beijing National Aquatics Center—the famous Water Cube featured at the 2008 Summer Games. ETFE film is now considered a premium material for transparent cladding applications ranging from roofing to faзade construction to traditional skylight applications to long-span structures.
Few building materials can match ETFE for its design flexibility and performance value. For China’s Nantong Park Bon-Garden Greenhouse, the material’s thermal performance and light transmission properties support thriving horticulture while still achieving a unique illuminated dome design. At Empire City Casino at Yonkers Raceway in New York, a porte-cochere with a 1020-m2 (11,000-sf) pneumatic ETFE film roofing system showcases the material’s ability to meet the unique aesthetic and practical needs—providing not only an eye-catching design element, but also shelter and shade for occupants with high expectations for comfort.
ETFE is also one of the most lightweight and transparent cladding materials available. Due to its low coefficient of friction, neither dust nor dirt sticks to it. As it is ultraviolet (UV) transparent, it neither discolors nor structurally weakens over time. A highly sustainable product, the manufacturing byproducts of ETFE can be remolded into new ETFE products such as tubing components, wires, or castings.
At Nanton Park Bon-Gardens Greenhouse in China, a roofing assembly that includes ethylene tetrafluoroethylene (ETFE) film’s performance values contribute to thriving horticulture and an iconic aesthetic.
Performance characteristics
ETFE film brings in numerous benefits for occupants and the building owner. The film can be between 90 and 95 percent transparent, allowing for UV transmission and photosynthesis for agricultural applications. The solar performance ranges of ETFE film systems are also flexible, as they can incorporate multiple frit patterns on one or multiple layers.
Standard or custom printed patterns and a range of colors can be applied during the extrusion process to provide design continuity with the rest of the structure and contribute toward solar control properties. ETFE films are also extremely elastic. Up to 600 percent at breaking point, they are still structurally resistant. The tensile strength at the limit of elasticity/plasticity is 21 to 23 N/mm2 (3045 to 3335 lbf/si), but tensile strength to breaking point is 52 N/mm2 (7542 lbf/si). For the structural calculation, a limit of 15 N/mm2(2175 lbf/si) is considered a conservatively realistic estimate.
ETFE does not degrade under exposure to environmental pollution, UV light, harsh chemicals, or extreme temperatures, making it an exceptionally long-lasting material. ETFE film also has about 70 percent acoustic transmission, making it ideal for projects expecting loud noises. During design development, sound transmission should be considered, as it will indeed transmit sound beyond the ETFE system and to nearby adjacent properties.
From the extruding of the film to transportation to the site, ETFE is sustainable and energy-efficient. Compared to other cladding materials, the design-build process leaves a small carbon footprint. ETFE systems comprise materials with low embodied energy that are demountable and recyclable. The low softening temperature of ETFE film makes the process of recycling the film efficient and economical. ETFE also enhances insulation and daylighting, contributing to the building’s global energy efficiency. It is also exceptionally lightweight compared to competing materials, allowing substructure support systems and concrete foundations to be designed more efficiently and cost-effectively, contributing to a reduced carbon footprint.

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UHMW MACHINING

Суббота, 20 Октября 2018 г. 04:20 + в цитатник
WHAT IS UHMW PLASTIC?
UHMW is ultra-high molecular weight (UHMW) polyethylene bar with excellent high abrasion and impact resistance properties. UHMW is a high crystalline, high-density polyethylene polymer with a median molecular weight that falls within the range of 3.1 to 5.0 million. UHMW machined parts will outwear all other materials like metals, nylons, or fluoroplastics. This plastic has the same qualities of other polyethylene plastics. Since the UHMW material resists wear, corrosion, and friction it allows for an extended equipment life and can cut maintenance costs. There are a variety of UHMW applications, including gears, rollers, wear plates, bearings, and more.
UHMW MACHINED PARTS
Parts machined from UHMW polyethylene showcase an exceptional combination of outstanding properties. High abrasion resistance, low coefficient of friction, self-lubrication, non-adherent surface, excellent chemical fatigue, impact resistance, ease of machinability, and good noise dampening properties, are all inclusive of UHMW. Its outstanding characteristics embrace very high resistance to wear and abrasion, and high performance at extraordinarily low temperatures (i.e. liquid nitrogen -259 degrees C). Only when temperatures reach 185 degrees F, will UHMW start to soften and lose its abrasion resistance characteristics.
Because UHMW features a comparatively high expansion and contraction rate once subjected to temperature changes, it's not suggested for close tolerance applications in these environments
However, custom UHMW machining to close fabrication tolerances is easily achieved through Vanderveer Industrial Plastics' CNC machining abilities.
UHMW PLASTIC MACHINING PROFILE:
UHMW BENEFITS:
• High impact strength
• Machinability
• Low coefficient of friction
• Self-lubricating
• Chemical resistant
• Zero water absorption
• High abrasion resistance
UHMW APPLICATIONS:
Vanderveer Plastics fabricates custom UHMW machined parts for various applications that are extremely wear resistant. Some common applications include:
• Starwheels
• Chemical Tanks
• Fiber Applications
• Water Pipe Flanges
• Guide Rails
• Bushings
• Wear plates
• Bearings
• Bumpers
• Chain Guides
• Wear Strips
• Sprockets
COMMON UHMW INDUSTRIES:
There are a variety of industries that utilize UHMW for their equipment because of its wear, corrosion, and friction resistance. Some industries include:
• Food Processing
• Material Handling and Packaging
• Conveyor Systems
• Marine
• Waste Water Treatment Facilities

FAQS FOR UHMW

Четверг, 11 Октября 2018 г. 04:45 + в цитатник

 

什么是UHMW-PE?

UHMW-PE代表高分子量聚乙烯。它是最高质量的聚乙烯(PE),专为工作和广泛的应用而设计。它节省了成本。超高分子量损失。其高密度聚乙烯树脂的分子量为3至6百万,而高分子量(HMW)树脂的分子量为300,000至500,000。这是一个区别。没有必要澄清情况。因此,这些方法源自粉末金属技术。UHMW-PE  不能通过传统的塑料加工(注塑,吹塑或热成型)进行改造和模塑。这是一个更加一致的产品。

什么是TIVAR®?

TIVAR®是高分子量聚乙烯(UHMW-PE)的品牌名称。UHMW-PE是一系列高密度聚乙烯,分子量为300万或更高。它可以挤压,制造或压塑。

TIVAR®适用于什么?

TIVAR®是Tough Inert Very Abrasion Resistant的首字母缩写。

TIVAR®UHMW-PE的主要特性是什么?

TIVAR® is known for its high abrasion resistance, natural lubrication, high impact strength, chemical-, corrosion-, and moisture-resistance and acoustic impedance.

WHY USE TIVAR®?

Due to its abrasion-, corrosion-, chemical- and moisture-resistant properties, TIVAR® is commonly used in applications where conditions may be too harsh for other materials. It is a cost-effective high performance polymer used to produce low cost, high quality parts.

HOW DOES TIVAR® COMPARE TO OTHER MATERIALS?

In most cases, TIVAR® will out-wear materials such as Nylon, Teflon® or Acetal. It can also outperform metals such as steel and aluminum when used in the proper applications. Material performance is of course dependent on the specific environmental conditions.

WHERE IS UHMW USED?

UHMW is a self-lubricating material which exhibits excellent wear and abrasion properties as well as adding extremely high impact strength. A few of the markets which would utilize these attributes would be snowboard bottoms, package handling, packaging, food processing and automotive.

WHAT ARE THE BENEFITS OF UHMW-PE?

The high molecular weight is what gives UHMW-PE a unique combination of high impact strength efficient of friction and abrasion resistance that outwears carbon steel 10 to 1 making it more suitable for applications where lower molecular weight grades fail.

ARE UHMW-PE USDA AND FDA APPROVED?

Yes, UHMW-PE is both FDA and USDA approved for use in food processing and medical applications.

HOW DO YOU DIFFERENTIATE UHMW FROM HDPE?

There are three tests you can perform:

  1. Burn Test – light it with a match and smell the smoke. If it smells like candle wax – that indicates polyethylene. UHMW does not drip as readily as HDPE but it will drip.
  2. Oven Test – place it in an aluminum dish in a 300 degree oven. Regular HDPE will slump or melt but UHMW will not change size or shape. However, it could warp or distort due to built in stresses.
  3. Saw Test – When cut with a saw, regular HDPE gives sawdust or filings while UHMWgives strings or nothing.

WHAT IS THE TEMPERATURE RANGE OF UHMW?

UHMW-PE can operate continuously up to 180 degrees F and intermittently at 200 degrees F with custom blends available to enhance the temperature range up to 300 degrees F. UHMW-PE can perform without degradation at extremely low temperatures (-452 degrees F).

WHAT ARE THE HEAT CHARACTERISTICS OF UHMW?

The sustained high temperature use is 180 degrees F and the intermittent use is 200 degrees F.

DOES UHMW DEGRADE AT HIGHER TEMPERATURES?

Not for short times but for longer times above 200 degrees F it loses mechanical properties, abrasion and impact.

WHAT CHEMICALS AFFECT UHMW?

Water solutions are generally safe except highly oxidizing chemicals such as bleach. Hydrocarbons such as gasoline, kerosene, oil and grease cause swelling. Chlorinated solvents cause swelling. Organic alcohols, ketones and acids have little effect.

HOW DOES THE ENVIRONMENT AFFECT UHMW?

·         Wind – no effect

·         Rain or sea water – no effect

·         Sun without protection – depends on thickness and location. The thicker the better. In Florida, Arizona, New Mexico, and other desert areas – less than one year.

WHAT IS THE FLAMMABILITY OF UHMW?

UHMW has no UL recognition. It would be HB on UL-1 – that is slow burning (less than 3″ per minute).

HOW CAN YOU TELL IF A SAMPLE OF UHMW CONTAINS REGRIND?

It is hard to tell – maybe some black or other colored specks might be present. The only way to determine is by a sand slurry test. After that test, it would tend to feel stiffer or harder. There may be some increase in modules. If the resin has been reprocessed many times, abrasion and impact resistance can greatly affected.

CAN UHMW BE USED FOR UNDERWATER APPLICATIONS?.

Yes, UHMW does not absorb water and is chemically inert.

HOW DOES UHMW PROTECT METAL FROM WEARING AWAY?

UHMW has the highest abrasion resistance of any thermoplastic polymer. When used as a wear liner, UHMW will not cake or stick to metal. It also offers excellent noise abatement in material handling applications.

IS IT NECESSARY TO GREASE OR OIL UHMW?

No, UHMW is a self-lubricating polymer and requires no additional lubrication.

IS UHMW AFFECTED BY CRYOGENICS?

Hydrogen and nitrogen don't affect it, but oxygen could.

ARE THERE ANY HIGH PERFORMANCE BLENDS THAT CAN BE ADDED TO UHMW-PE?

UHMW manufacturers have done extensive research on numerous additives that can enhance a property of UHMW-PE thereby providing customized products to meet customer requirements.

IS TIVAR® H.O.T WELDABLE?

Yes

IS TIVAR® H.O.T AVAILABLE IN OTHER COLORS?

No, only pigmented white (the standard, stock color) and black FDA can be made. For black, minimum order amounts would apply. Other colors would bleed out at higher temperatures, and therefore something you would want to avoid.

WHAT OTHER COLORS OF UHMW-PE ARE AVAILABLE?

While natural (milky white) and black are standard stock colors, UHMW-PE can be produced in a variety of Pantone colors.

DOES TIVAR® MELT OR FREEZE?

Although TIVAR® never actually melts, it will begin to lose its excellent properties at a temperature of 180 degrees F (82 degrees C). TIVAR® will generally perform very well down to cryogenic temperatures, but like other plastics, it will expand and contract with variations in temperatures.

IS UHMW AVAILABLE IN A CONDUCTIVE OR ANTI-STATIC FORM?

UHMW can be manufactured in conductive or anti-static forms making it ideal for use in electronics and semi conductor applications.

IS UHMW UV STABLE?

In its natural state, UHMW-PE is not UV stable, but formulations are available to provide UV stability in natural, black or any custom color.

MANY PEOPLE ASK: CAN I COAT UHMW ON WEAR SURFACES?

No, you can’t coat UHMW on because of two reasons: It does not melt to form a continuous surface.; It requires pressure to weld all the unmelted particles at high temperatures.

IS THERE AN ALTERNATIVE TO COATING PARTS?

Yes, wear tape is a thin film of UHMW with adhesive backing than can be bonded to the surface.

IN WHAT FORM ARE UHMW-PE FILM AND TAPE AVAILABLE?

UHMW can be made in films .003″ through .125″ thick in continuous coil from ¼” up to 24″ wide and cut to length in pieces and in stamped parts.

WHAT KIND OF TOLERANCES CAN YOU GET WITH TIVAR®?

Tolerance levels are dependent on the manufacturing method and part design. Contact us for specific technical data.


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BEST APPLICATIONS FOR UHMW SHEET

Понедельник, 08 Октября 2018 г. 05:52 + в цитатник
Ultra High Molecular Weight Polyethylene, or UHMW, is a thermoplastic with a high abrasion resistance and excellent waterproof capabilities that make it a favorite material in several industries. Available in sheet, rod and tube formats, as well as a variety of profiles, to fit many needs. This tough, durable material also works well in applications where a low coefficient of friction is needed, making it quite versatile. Here are some of the top applications where UHMW is commonly found.
Food Service Cabinetry
In food service, materials need to be easy to sanitize, and UHMW with its corrosion resistance is quite easy to clean. It works well in the creation of food service cabinets and provides a smooth surface that will stand up under years of abuse. It comes in a variety of finishes to match most applications as well.
Docks and Dock Fenders
Because of its high molecular weight, UHMW is resistant to moisture. This means it can easily be used in the building of docks or in adding dock fenders to existing wood docks. It's also abrasion resistant, so it will not be damaged when watercraft bumps against it while docking. With UHMW, you can breathe new life into your docks and ensure many years of effective use.
Boom Trucks and Outrigger Pads
Outrigger pads keep cranes and boom trucks from slipping on unstable construction surfaces. UHMW, because of its low coefficient of friction and high impact strength, works well for these applications. This material can withstand temperatures over 200 degrees, which means even the hottest work on construction jobs will not cause the pads to slip or fail. The lightweight nature of UHMW makes the outrigger pads easy to move from place to place as well.
Conveyor Systems
Bottles are easily damaged in the process of filling them with beverages and food. Companies rely on plastic sheet to make the conveyor systems that protect those bottles. Because it can handle high temperatures, repeated stress, and exposure to chemicals, UHMW is an excellent material of choice for creating the conveyor systems that keep bottling lines up and running.
In addition, UHMW is often used to create star wheels for conveyor systems. These star wheels help transport and orient products and materials through the line. You may also find UHMW as the wear strips and other components on material handling conveyor systems. Again, the impact resistance allow these to work for a long time while reducing wear and tear on the more critical components of the system.
Piedmont Plastics carries an extensive inventory of UHMW across its 45+ locations. Contact your local sales representative for help finding the right UHMW material for your needs today.

Teflon Vs PTFE… What Really Are The Differences?

Среда, 12 Сентября 2018 г. 04:27 + в цитатник
In a world full of acronyms, trade names and technical jargon, it can be hard to know what’s what sometimes. If you’re wondering what the difference is between PTFE and Teflon, and who would win between Teflon vs PTFE, let’s explore these materials and see what makes them unique.

What is PTFE?
Let’s begin our exploration of Teflon vs PTFE with a closer inspection of what PTFE actually is. To give it it’s full title, polytetrafluoroethylene is a synthetic polymer consisting of two simple elements; carbon and fluorine. It is derived from tetrafluoroethylene (TFE) and has some unique properties that make it a useful material in a wide range of applications. For example:

Very high melting point: With a melting point of around 327°C, there are very few situations where PTFE would be damaged by heat.
Hydrophobic: It’s resistance to water means it never gets wet, making it useful in cooking, wound dressings and more.
Chemically inert: The majority of solvents and chemicals will not damage PTFE.
Low coefficient of friction: The coefficient of friction of PTFE is one of the lowest of any solid in existence, meaning nothing will stick to it.
High flexural strength: It’s ability to bend and flex, even at low temperatures, means it can be easily applied to a variety of surfaces without losing its integrity.
All these unique properties mean PTFE is a very useful material and is widely used in both domestic and commercial applications. You probably have PTFE in your own home, coating your non-stick cookware or providing stain resistance in your carpets and fabrics. You may also find it in nail polish, wiper blades and hair styling tools.

In other situations, PTFE is a useful product for coating the inside of pipes carrying corrosive chemicals or very hot materials. It has been successfully used in the manufacture of artificial body parts thanks to its inert nature which makes it unlikely to be rejected by the body. It can be used in lubricants and was even used in the Atomic Bomb to seal the gaskets holding the uranium.

What is Teflon?
It’s clear that PTFE is a very useful, unique product, but in order to establish the winner between Teflon vs PTFE, we need also to consider what Teflon is too. Discovered in 1938, Teflon was developed by the DuPont Co and managed by a spin-off of the company known as Chemours. Chemours trademarked the name Teflon in 1945 and began selling products treated with this non-stick, heat resistant material in 1946.

Teflon was actually discovered by accident, by a scientist called Dr. Roy Plunkett. He was working for DuPont in New Jersey trying to develop a new refrigerant, when he noticed that the TFE gas had flowed out of the bottle he was using, but the bottle was not weighing empty. Curious as to what was causing the weight, he investigated the interior of the bottle and found it was coated with a waxy material, slippery and oddly strong, which we now know to be Teflon.

Teflon is a synthetic polymer containing carbon and fluorine called polytetrafluoroethylene. That’s right, Teflon is PTFE but by another name. Teflon is the trademarked brand name for PTFE owned by Chemours, and just as we call our vacuums Hoovers and sticky tape Sellotape, so we’ve come to know PTFE by the name it was given.

Which is better in Teflon vs PTFE?
If you’ve been paying attention so far, you’ll already know what we’re going to say here. There is no winner, no better product and no reason to compare the two substances any further. In conclusion, if you’re wondering about Teflon vs PTFE, wonder no more, because they are, in fact, one and the same thing, different only in name and nothing else.

How Teflon Fabric Protector works

Среда, 05 Сентября 2018 г. 08:34 + в цитатник

How it Works

Now you can live, work or play with less worry about your clothes, home fashions and the planet. New Teflon™ fabric protector Shield and Clean Portfolio is advanced care for a better planet.

In apparel, Teflon™ fabric protector fends off soil, stains and spills on wool, cotton, and blends without impacting the fabric’s weight, look, feel, color or breathability.  Indoors Teflon™ fabric protector makes it easier to keep upholstery, draperies, bedding and linens looking fresh and clean.  Outdoors, Teflon™ fabric protector provides continuous protection for awnings and patio furniture cushions.  Other companies have been working hard to duplicate it, but they cannot match the superior stain protection of Teflon™ fabric protector.

 

Shield Products Based on Repellent Technologies

Fabrics treated for repellency fight off dry soil and nasty, unpredictable spills and splashes, allowing liquids to bead up and roll off.  Liquid spills can easily be wiped away when blotted with a clean cloth, and dry soil can be brushed off easily. Great for contract, fabrics, upholstery, luggage and outdoor fabrics.

 


Why PTFE Works Well for Hydraulic Linear Seals

Среда, 22 Августа 2018 г. 10:28 + в цитатник
PTFE is commonly used for hydraulic liner seals in just about every industry that uses them. From guide rings to chevron sets, PTFE hydraulic linear seals have a reputation for durability and excellent tribological performance. In this blog post, we are going to discuss why PTFE is so popular for hydraulic linear seals. Linear Hydraulic Seal Applications Hydraulic liner seals are found in so many different industries it would be time prohibitive to list them all, so let’s just look at some examples.The construction industry uses them extensively, especially in the hydraulic cylinders used for positioning of the bucket on machines such as excavators, backhoes, skid steer loaders, and compact track loaders. Wind power turbines have several different areas where they are used, including the pitch cylinder, accumulator, lock cylinder, yaw break, and main brake. They are also used with forestry equipment, such as feller bunchers and skidders, as well in agricultural equipment, where they can readily be found on combines. In the manufacturing industry, they are key to processes such as injection molding and die casting. They can also be found in aerospace applications as well as oil and gas. Purpose of Linear Hydraulic Seals Like most seals, linear hydraulic seals prevent leakage (which also helps prevent soil contamination in agricultural vehicles), retain lubricants in appropriate areas, aid in regulating pressure, and keep contaminations out, including abrasive media that could otherwise seriously damage linear hydraulic components. They can also act as guides to components moving relative to one other and, if needed, handle radial loads that may occur. Desirable Properties in Hydraulic Seals To begin, linear hydraulic seals need to have: good dimensional stability extremely low friction excellent wear resistance They also need to have a good combination of hardness and flexibility. Hydraulic sealing materials need to be compatible with mineral and synthetic oils, as well as other types of hydraulic fluids. PTFE Linear Hydraulic Seals PTFE works well for many of the applications discussed. It can handle some of the most intense environments that combine extreme temperatures, high pressures, and aggressive chemicals. Because of its special properties and unbelievable low friction, PTFE also works extremely well in dry-running conditions. Its wear resistance properties are very good, as is its dimensional stability. PTFE provides excellent chemical resistance, which means that is compatible with just about all types of lubricants and hydraulic fluids that it might be exposed to. Its temperature range is from -95°F to 480°F. Finally, since some grades of PTFE are FDA approved, it works very well when hydraulic linear seals are implemented in the food and drug industry. Applications for PTFE Hydraulic Seals When it comes to seals that are used for accurately positioning cylinders, PTFE is a first choice primarily because of its tribological properties, which include minimized stick-slip and outstanding start up performance. Various grades of PTFE are available which include different additives, such as graphite, carbon, and MoS2. Depending on the grade uses, PTFE can be used in: o-rings anti-extrusion rings chevron sets guide strips piston seal slide rings Conclusion If you are designing a system that makes use of hydraulic linear seals, remember that PTFE is widely used and has excellent properties that have made it indispensable in many hydraulic applications. Tags:Hydraulic Linear Seals,PTFE


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