Organic fertilizer pellet maker is a kind of equipment that uses poultry and also pig manure as the primary resources, adds a specific amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and also various other substances, and also utilizes rice bran, yeast, soybean meal and also sugar to ferment for a specific period of time as biological bacteria.
Under the action of sulfuric acid, the devices is combined and also fermented to generate biochemical fertilizer.
The items generated by the organic fertilizer equipment are made from fresh chicken and also pig manure, without any chemical components. Nevertheless, hens and also pigs have inadequate digestion ability, and can only take in 25% of the nutrients, while the other 75% of the nutrients in the feed are blended with the manure. Release, so that the completely dry product contains nitrogen, phosphorus, potassium, raw material, amino acid, protein as well as various other components.
( 1) Classification of fertilizer pellet making equipment
Pre-fermentation component: organic fertilizer fermentation devices, high-humidity product pulverizer, trommel testing equipment.
Post-granulation component: mixing mixer, organic fertilizer granulator, disc granulator, damp tooth mixing natural fertilizer pellet equipment, natural fertilizer dryer, rotating colder, drum screening machine, rotary covering device, Automatic weighing packaging maker, intermediate belt conveyor link.
( 2) Setup of natural fertilizer equipment:
High setup: natural fertilizer dehydrator, fermentation turner, semi-wet product pulverizer, horizontal mixer, natural fertilizer pellet machine, dryer, cooler, drum screening machine, layer machine, packaging tools, belt conveyor, etc. Medium arrangement: semi-wet product pulverizer, horizontal mixer, organic fertilizer pellet device, clothes dryer, cooler, trommel testing maker, product packaging tools, belt conveyor, and so on Low arrangement: semi-wet material pulverizer, horizontal mixer, fertilizer pellet mill/trommel screening maker, product packaging devices.
2. Process flow of the organic fertilizer pellet device plant
Basic material option ( pet manure, and so on)-- > drying and also sanitation-- > components blending-- > granulation-- > cooling as well as screening-- > metering and also sealing-- > completed item storage space.
The total set of natural fertilizer pellet maker is mainly made up of fermentation system, drying system, deodorization and dirt elimination system, crushing system, batching system, blending system, granulation system and also completed item packaging system.
( safe therapy of livestock and also fowl manure) The fermentation system consists of: feeding as well as conveying It is composed of machine, biological deodorizer, mixer, exclusive turning and brightening machine, oxygen supply system and also automatic control system.
The building range of fertilizer manufacturing plant is generally 30,000 to 250,000 lots each year. It is necessary to thoroughly think about regional resources, market ability, and market insurance coverage radius.
Normally, small new fertilizer factory ought to have an yearly output of 10,000 loads (1.5 tons/hour), 20,000 heaps (3 tons/hour), and also 30,000 bunches (4.5 tons/hour); large factories with an annual result of 10-30 million loads.
The financial investment scale and product style require to be created according to the following problems: characteristics of resources sources, local dirt problems, regional growing framework and main plant selections, manufacturing facility site conditions, degree of automation of production, and so on 3. Manufacturing process of organic fertilizer device line
Rotating drum natural fertilizer pellet machine, in which heavy steam, aeriform ammonia or phosphoric acid or nitrogen service, phosphorus ammonia slurry, hefty calcium slurry are introduced into the equipment to finish the chemical reaction as well as home heating compound fertilizer granulation process in the barrel, or the cold granulation procedure of compound fertilizer supplemented with a small amount of water.
The material to be granulated is passed through the rotary motion of the cyndrical tube, and the rolling turning happens when the cylinder is empty, as well as it is aggregated into spheres under a specific humidity as well as temperature to complete the round making procedure.
The manufacture and also production of organic fertilizers are preferable for natural fertilizer pellet equipments. Given that the majority of the raw products are composed of fermented raw material. Therefore, no chain reaction is required in the manufacturing and granulation procedure. There is no requirement for vapor to intervene. It is only necessary to atomize water.
The concept is via the turning of the disc. The product glides down normally in the disc to create fragments. It is like a snowball. It gradually creates particles. The raw materials of natural fertilizer are branched out. The urban sludge. And also domestic waste. Cooking area waste. All are great basic materials for the manufacturing of organic fertilizers.
The brand-new requirement for natural fertilizers:
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Organic matter ( completely dry basis), % ≥ 25.0 25.0
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Wetness, % ≤ 30.0 15.0
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pH value 5.5 ~ 8.5 5.5 ~ 8.5.
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The number of fecal coliforms, number/g( mL) ≤ 100 100.
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Ascaris egg death, % ≥ 95 95 4.4.
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As, Cd, Pb, Cr, Hg content indexes in bio-organic fertilizer items must comply with the arrangements of NY/T 798.
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If inorganic nutrients are included in the item, the complete vitamins and mineral web content in the product should be clearly shown, expressed as the total quantity of (N P2O5 K2O).
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4. Detail procedure of natural fertilizer palnt.
The production of natural fertilizer need to undergo the procedure of fermentation, squashing, blending, granulation by natural fertilizer pellet equipment, drying, cooling, screening. Among them, the fermentation procedure as well as the squashing process are especially vital. It supplies resources for top quality organic fertilizer.
Only the raw products are good. The organic fertilizer generated with excellent quality organic fertilizer pellet device can pass the test. It can hold up against the examination of individuals. The bio-organic fertilizer project has a brief building and construction duration, high financial investment return, reduced danger as well as short payback period.
Typically, the investment of the organic fertilizer pellet equipment plant is recouped in one year and also the profit is created because year. Usually, the organic fertilizer pellet manufacturing procedure design includes:.
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Effective substance stress and also its propagation technology;.
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Advanced basic material prep work innovation as well as organic fermentation system;.
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The most effective special fertilizer formula technology (flexibly make the most effective mix of item solutions according to regional soil and also crop qualities);.
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Affordable secondary air pollution (exhaust gas and miserable gas) control technology;.
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Style as well as manufacture technology of total collections of organic fertilizer pellet equipment for fertilizer manufacturing.
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